Tyres & Rubber Application

tyres-and-rubber-application

MSPL offers a wide range of Precipitated Silica grades categorized into

  • Conventional / Easy Dispersible Precipitated Silica Grades
  • Highly Dispersible Precipitated Silica Grades For Tyres
  • Precipitated Silica in Powder & Granular Form For Rubber Application
  • Dust Free Silica
tyres-and-rubber-application

Grade

Form

Product Highlights

MFIL-125(G)
MFIL-135(G)

MFIL-125(S)DF

Granular


Dust Free

  1. Low Surface Area Silica granulated for higher loading
  2. Better dispersion, compound viscosity and easy processing at higher loading
  3. Imparts higher hardness and mechanical properties.
  4. Optimize Tear, Tensile & Abrasion, Better Dynamic & Anti-skid Properties
  5. Better dynamic and Anti skid properties

MFIL-150(G)

Granular

  1. Low Surface Area Silica granulated non-dusting form easy to disperse
  2. Better compound viscosity and processing.
  3. Imparts higher hardness and mechanical properties.
  4. Optimize Tear, Tensile & Abrasion Low Surface Area Silica granulated non-dusting form easy to disperse
  5. Better compound viscosity and processing.
  6. Imparts higher hardness and mechanical properties.

Optimize Tear, Tensile & Abrasion

MFIL-200(G)



MFIL-200(S)DF

Granular



Dust Free

  1. Better dispersion & High reinforcing potential.
  2. Better Silica – Polymer interaction when used with additives to get better physical properties

  3. Better rebound, handling and wet-breaking.
  4. Superior Tear & Tensile, Better Abrasion, Optimize Hardness & Modulus for tread compound

MFIL-200(HG)

Granular

  1. High surface area grade offering better mechanical properties and better handling / cornering. High reinforcing potential.
  2. Good Silica – Polymer interaction
  3. Better Tear strength for Tread compounds

MFIL-210(G)

Granular

  1. High BET surface area & Low CTAB Surface Area.
  2. Good rolling resistance and handling.
  3. Excellent wear performance with higher modulus

MFIL-200(FW-G)


MFIL-200(FW) DF

Granular


Dust Free

  1. Marginal lower surface with optimum reinforcing potential.
  2. Better rebound, handling and wet-breaking.

  3. Good Tear & Tensile, Better Abrasion, Optimize Hardness & Modulus for tread compound

Typical Product Properties


SILICA  GRADE

BET Surface area, m2/gm

CTAB Surface
area, m2/gm

pH(5% slurry)

Loss on Drying(%)

Soluble Salts (%), Max.

Bulk Density, (g/l)

MFIL-125(G)

125

115

6.9

5.5

2.0

300

MFIL-135(G)

140

120

6.5

5.5

1.0

330

MFIL-150(G)

125

115

6.9

5.5

1.0

330

MFIL-200(G)

180

165

6.5

5.5

1.0

330

MFIL-200(FW-G)

165

155

6.5

5.5

1.0

330

MFIL-200(HG)

220

200

6.5

5.5

1.0

330

MFIL-210(G)

205

155

6.5

5.5

1.0

330

MFIL-125(S)DF

125

115

6.5

5.5

1.0

250

MFIL-200(S)DF

180

165

6.5

5.5

1.0

250

MFIL-200(FW)DF

165

155

6.5

5.5

1.0

250

Grade

Form

Product Highlights

MFIL-100(G)

  1. Granular
  1. Low Surface area granulated form and easy to disperse
  2. Highly dispersible at higher loading & Better Processing
  3. Imparts higher hardness & mechanical properties
  4. Better dispersion characteristics
  5. Excellent Hysteresis

 

MFIL-160(HDS-G)

MFIL-200(HDS-G)

MFIL-160(HDS)DF

Granular

Granular

Dust Free

  1. Medium Surface area  granulated form and easy to disperse
  2. Better fuel efficiency, wet traction & Dynamic Properties
  3. Higher loading possible and better dispersion
  4. Improves cut & chip behaviour.
  5. High reinforcing, Low rolling resistance
  6. Imparts high abrasion resistance and wet traction.

 

MFIL-210(HDS-G)

MFIL-210(HDS)DF

Granular

Dust Free

  1. High BET surface area.
  2. Offers Good rolling resistance and handling
  3. Excellent wear performance.
  4. For Higher mechanical properties

Typical Product Properties



SILICA  GRADE

BET Surface
area, m2/gm

CTAB Surface
area, m2/gm

pH(5% slurry)

Loss on Drying(%)

Soluble Salts (%), Max.

Bulk Density, (g/l)

MFIL-100(G)

115

105

6.5

5.5

1.0

320

MFIL-160(HDS-G)

160

155

6.5

5.5

1.0

320

MFIL-200(HDS-G)

170

160

6.5

5.5

1.0

320

MFIL-210(HDS-G)

210

200

6.5

5.5

1.0

320

MFIL-160(HDS)DF

165

155

6.5

5.5

1.0

330

MFIL-210(HDS)DF

220

190

6.5

6.0

1.0

250

1. Rice Roller, conveyor Belts & Misc. Rubber Products

2. Shoe Soles & Footwear

3. Battery Separators / Condoms

4. Carrier for actives used in rubber industry and other applications

5. For Silicone Rubber applications


1. Rice Roller, conveyor Belts & Misc. Rubber Products:

Grade

Form

Product Highlights

MFIL-200(S)
MFIL-200(G)
MFIL-200(S)DF
MFIL-200(HG)
MFIL-200(P)    
MFIL-150(S)      
MFIL-135(S)  
MFIL-125(S)
MFIL-125(S)DF
MFIL-100(S)

Powder
Granular
Dust Free
Granular
Powder
Powder
Powder
Powder
Dust Free
Powder

Superior Reinforcing Properties
Better Abrasion & Tensile Properties
Better Hardness & Modulus / Excellent bonding properties

 

For Cables Improving Electrical conductivity.
Imparts desired tear, tensile and abrasion properties.
Superior Dispersion with higher load ability & ease in processing.

2.Shoe Soles & Footwear: 

MFIL-200(S)      
MFIL-200(S)DF
MFIL-200(FW)

Powder
DustFree
Powder

  1. Optimum Hardness; Good abrasion resistance

  2. Better Transparency

3.Battery Separators / Condoms:

MFIL-P(S)(AC Milled)

Powder

In Battery Separator:
Imparts high Porosity, High puncture resistance and flexibility

  1. Low electrical resistivity, long life, maintenance free storage batteries. In Condoms used as striping aid

4. Carrier for actives used in rubber industry and other applications:

MFIL-P(U)

MFIL-P(U)(Special)

MFIL-P(U)DF
( Dust free/micro pearl)

Powder

Powder


DustFree

As a carrier for liquid & active ingredients:
Transforms liquids into solid form for ease in handling & precise dosing.

Generates minimum dust during handling.
Recommend for use in animal nutrition products.
Good anti-caking and free flow properties

5. FOR SILICONE RUBBER APPLCATIONS:

MFIL-SR

Powder

High Purity and high transparency in conjunction with better heat ageing properties.
Better reinforcing and mechanical properties


TYPICAL PRODUCT PROPERTIES:


SILICA  GRADE

BET Surface
area, m2/gm

pH(5% slurry)

Loss on Drying(%)

Soluble Salts (%), Max.

Bulk Density, (g/l)

Average particle size, Microns

MFIL-200(S)

180

6.5

5.0

1.0

250

125

MFIL-200(G)

180

6.5

5.5

1.0

330

-

MFIL-200(S)DF

180

6.5

5.0

1.0

250

300

MFIL-200(P)

185

6.5

5.0

1.0

100

12

MFIL-150(S)

150

6.5

5.0

1.0

250

125

MFIL-135(S)

140

6.5

5.0

1.0

250

125

MFIL-125(S)

125

6.5

5.0

1.0

250

125

MFIL-125(S)DF

125

6.5

5.0

1.0

250

300

MFIL-100(S)

115

6.5

5.0

1.0

250

125

MFIL-200(FW)

165

6.5

5.0

1.0

250

125

MFIL-P(S)(AC Milled)

190

6.5

5.0

1.0

85

12

MFIL-P(U)

190

6.5

5.0

1.0

250

110

MFIL-P(U)(Special)

190

6.5

5.0

1.0

250

85

MFIL-P(U)DF

190

6.5

5.0

1.0

250

300

Controlled PSD profile, d50: 250-350 µm

Dust free – results in clean environment

Ease in handling & Conveying Both type of abrasive and Thickening silica’s have high purity with low levels of impurities like Al, Mg, Ca and heavy metals to give superior stability of active ingredient specially Fluoride used in toothpastes.

Madhu silica has in-house R&D centre to bring our new innovations as per customer requirements and has capability to custom design the products as per the specification of customers.

madhusilica-tyres

Tyres

  • improves fuel efficiency
  • Superior tear and tensile strength
  • Imparts high abrasion resistance
  • improves cut & chip behaviour
  • Better Dynamic & Anti-skid Properties
  • Reduce heat build up

Rice Rollers, Conveyor Belts etc.

  • Optimizes tensile and Abrasion resistance
  • Superior rein forcing properties
  • Imparts higher hardness and modulus
madhusilica-rice-rollers-and-conveyor-belts

madhusilica-shoe-soles

Shoe Soles

  • Improves Hardness
  • Imparts Abrason resistance
  • Better Transparency

Battery Separators

  • Imparts high porosity
  • Hight Puncture resistance and flexiblity
  • Low Electrical resistivity and long life
  • Maintenance free storage batteries
madhusilica-battery-separators

madhusilica-thrmoplastic-separator

Thermoplastic Rubber

  • Better Tranparency
  • Resistance to heat ageing
  • Superior Mechanical Properties

Carrer for actives used in rubber

  • Used as a carrier for liquid and paste products to transform into powder form
  • Ease in handling with advantages with precise dosing
  • Exhibits excellent flow properties. • Generates minimum dust during handling.
  • Recommend for use in animal nutrition products.
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  • PE Bags –Inner LDPE liners with outer HDPE Bags
  • Valve type Paper bags
  • Jumbo Bags
  • EVA Bags
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